Nkhani Yophunzira: Ntchito Yopanga Mkate - Njira Yopangira Mkate Yokha

Chidule cha Ntchito

Makasitomala: Malaysia Industrial Bakery Factory
Mzere Wopanga: Makina opangira mkate okha basi
Kuthekera: 3,000 ma PC / ora
Zoperekedwa ndi: Malingaliro a kampani Zhangzhou Andrew Ma Fu Machinery Co., Ltd.

Zovuta zazikulu za kasitomala zinali:

• Kusagwirizana kwa mankhwala chifukwa cha machitidwe amanja

• Kudalira kwambiri ntchito

• Kuchepa kwa kupanga

• Kuvuta kusunga miyezo yaukhondo

Gulu lathu la mainjiniya linapanga a mzere wathunthu wopanga mkate kuti akwaniritse ntchito zongochitika zokha, zaukhondo, komanso zowotcha mphamvu.

Kukhazikitsa Mayankho

Mzere wopangira womwe waperekedwa unaphatikizapo:

• High-liwiro yopingasa mtanda chosakanizira - amatsimikizira mawonekedwe ofanana

• Makina ogawa mtanda ndi ozungulira - Kuwongolera kulemera kolondola

• Fermentation & proofing system - kuwongolera bwino kutentha ndi chinyezi

• Uvuni wa tunnel - Kuphika kokhazikika kokhazikika ndi kapangidwe kamene kamawononga mphamvu

• Kuziziritsa conveyor - kuti mulingo woyenera kwambiri wa chinyezi

• Mkate slicing ndi dongosolo ma CD - amachepetsa kagwiridwe kamanja

Ma module onse amalumikizidwa kudzera pa a Central PLC system kulola kulunzanitsa basi ndi kuyang'anira nthawi yeniyeni. Kuwongolera kozikidwa pa PLC ndi kuwongolera batch moduli kumatsimikiziridwa kuti kumapereka zotulutsa zosasinthika komanso kasamalidwe kosavuta ka mphamvu.

Zotsatira za Ntchito

Zotsatira zazikulu:

• Kuchepetsa mtengo wonse wogwirira ntchito ndi 35%

• Kuchulukirachulukira kwazinthu komanso kutsata ukhondo

• Kukonzekera kosavuta ndi maphunziro oyendetsa

Njira zopulumutsira mphamvu monga kukhathamiritsa kwa ng'anjo ya ng'anjo ndi kubwezeretsanso kutentha kwa zinyalala kumatha kuchepetsa kugwiritsa ntchito mafuta komanso mpweya wa CO₂ pophika mkate m'mafakitale - maphunziro angapo a uinjiniya ndi mapulojekiti ogwiritsidwa ntchito amafotokoza kusungidwa koyezeka pamene kubwezeretsa kutentha kapena kutenthetsa bwino kwa mpweya kumayendetsedwa.

Kuzindikira Kwakatswiri - Kuphika Zodzichitira ndi Kuwongolera Kwabwino

Gulu la Katswiri: Andrew Ma Fu R&D department

1. Chifukwa chiyani makina opangira okha ndi ofunikira pakupanga mkate wamakono?
   Makinawa amathana ndi kusowa kwa ntchito komanso kukwera mtengo kwa ogwira ntchito kwinaku akuwongolera kusasinthika kwazinthu ndi chitetezo - zomwe zalembedwa bwino m'misika yapadziko lonse lapansi yophika buledi.

2. Kodi kuphatikiza kwa PLC kumakulitsa bwanji kudalirika kwa magwiridwe antchito?
   Ma PLC amalola kuyang'anira nthawi yeniyeni ndikuwongolera kutentha kwanthawi yayitali, nthawi yotsimikizira, liwiro la conveyor ndi ma uvuni - kuchepetsa kuphikidwa mochulukira / kuphika komanso kuchulukitsa zokolola. Makina owongolera a Modular PLC/batch amalimbikitsidwa kwambiri pazowongolera zamakampani.

3. Ndi zida ziti zomwe zimalimbikitsidwa kuti zipange mizere yopangira chakudya?
   Pamalo okhudzana ndi chakudya timalimbikitsa 304 kapena 316 chitsulo chosapanga dzimbiri kutengera chilengedwe (316 ngati kukhudzana ndi mchere / acidic media akuyembekezeredwa). Zonsezi zimatengedwa ngati chakudya ndipo zimagwiritsidwa ntchito kwambiri popanga zida zaukhondo.

4. Kodi mizere ya mkate wodzipangira yokha imathandizira bwanji kukhazikika?
   Kuphatikiza mavuni opangira mphamvu ndi machitidwe obwezeretsa kutentha ndi kuwongolera njira zowongolera kumachepetsa kugwiritsa ntchito mphamvu; Kafukufuku akuwonetsa njira zothanirana ndi kutentha kwa zinyalala zamauvuni ophika buledi komanso kupulumutsa mafuta oyezera.

5. Ndi matekinoloje ati omwe angapange makina opangira buledi posachedwa?
   Kuwongolera kwapamwamba koyendetsedwa ndi AI, kukhathamiritsa kwa makina ophunzirira, komanso kukonza kwakutali / kulosera zikufulumizitsa kutengera ana - kafukufuku wamakampani ndi mapulojekiti aposachedwa akuwonetsa kufalikira kwa AI kumafakitale ophika buledi.

Makasitomala umboni

"Ndi njira yopangira mkate ya Andrew Ma Fu, fakitale yathu idapindula katatu ndi antchito ochepa. Dongosolo likuyenda bwino komanso kukonza ndi kosavuta. Tsopano tikukulitsa mzere wachiwiri chaka chamawa."
- Production Director, Malaysia Bread Factory

Mafunso Ofunsidwa Kawirikawiri (FAQ)

1. Q: Kodi nthawi yotsogolera yopangira mkate wathunthu ndi iti?
   A: Nthawi yoyenera yobweretsera ndi 12-18 masabata pambuyo pa chivomerezo chomaliza cha mapangidwe okhazikika; Zomera zokhazikika bwino zingafunike masabata 18-26.

2. Q: Kodi mzerewu ungasinthidwe kuti ukhale ndi makulidwe osiyanasiyana a buledi ndi maphikidwe?
   A: Inde. Zogawanitsa / zozungulira, mitu ya depositor ndi liwiro la conveyor zimatha kusintha. Timapereka zida zopangira zida ndi maphikidwe a PLC kuti athe kuthana ndi zolemetsa zosiyanasiyana za mkate ndi milingo ya hydration ya mtanda.

3. Q: Ndi mitundu yanji ya zitsimikizo ndi ntchito zotsatsa zomwe mumapereka?
   A: Standard chitsimikizo ndi Miyezi 12 kuyambira pakutumidwa. Thandizo pambuyo pa malonda limaphatikizapo kuwunika kwakutali, kuperekera zida zosinthira, komanso mapangano okonza pamalowo.

4. Q: Kodi mumayendetsa bwanji kukhazikitsa ndi kutumiza kunja?
   A: Timapereka chithandizo chokwanira - chiwongolero chakutali kuphatikiza mainjiniya apatsamba momwe amafunikira. Titha kuyang'anira mayendedwe, macheke am'deralo, ndi maphunziro oyendetsa.

5. Q: Kodi ndi zinthu ziti zomwe zimapulumutsa mphamvu zamavuvuni anu?
   A: Zosankha zikuphatikiza kuwongolera zowotchera, kapangidwe ka ng'anjo yotsekereza, kuyaka bwino kapena zinthu zamagetsi, komanso kuphatikiza kutentha kwa zinyalala poyambitsa kutentha kwa mpweya kapena kupanga nthunzi.

6. Q: Kodi makina anu a CE / chitetezo cha chakudya amagwirizana?
   A: Inde - makina atha kuperekedwa ndi zolemba zofananira za CE ndikumangidwa pogwiritsa ntchito zida zamagulu a chakudya komanso mfundo zaukhondo.

7. Q: Mumawonetsetsa bwanji kuti malonda ali abwino komanso kuchepetsa kukana?
   A: Kupyolera mu zowongolera za PLC zotsekeka, kuyeza / kugawa bwino, malo ochitira umboni mosasinthasintha, ndi macheke opangidwa ndi masomphenya (ma AI modules) kuti azindikire zinthu zosakhazikika asanapake.

Chifukwa Chiyani Sankhani Andrew Ma Fu?

• Zaka 15 + zokumana nazo mu bakery automation ndi kupanga-line engineering

• Kupanga mwamakonda mayankho amitundu yosiyanasiyana ya mkate ndi masanjidwe a fakitale

• Global service network kwa unsembe ndi pambuyo-malonda thandizo

• CE ndi chitetezo cha chakudya chikugwirizana makina omangidwa ndi 304/316 zitsulo zosapanga dzimbiri m'malo okhudzana ndi chakudya

• Mbiri yotsimikizika yotsimikizika ndi makasitomala mu 120+ mayiko

Maumboni & Magwero

1. Maloboti a Bakery: Momwe ma automation amathetsera zovuta zopanga buledi, HowToRobot.

2. Chowdhury JI et al., Zosankha zophatikizira zowononga kutentha kwa ma uvuni ophika buledi amalonda (SayansiDirect).

3. Automating Industrial Bakery Production Lines, Naegele Inc. technical guide (PDF).

4. Zakudya Zosapanga zitsulo: 304 vs 316, AZOM.

5. AI, ML & Data: Automation Revolutionizing Bakery & Snacks, BakeryAndSnacks.