Ukuqonda izinhlelo ze-PLC emigqeni yokukhiqiza ye-Bakery: I-Smart Control ithuthukisa kanjani ukuvumelana

Yiluphi uhlelo lwe-PLC ekukhiqizeni i-BUKERY?

A I-PLC (Isilawuli Sokuhleleka Esihlelekile) yikhompyutha enamandla yezezimboni eyenzelwe ukulawula imishini ngesikhathi sangempela.
Ithola amasiginali avela ezinzwa, akhiphe logic ohleliwe, futhi alungise ukusebenza kwemishini ngaso leso sikhathi.
Ekukhiqizeni i-Bakery, ama-PLCs aqapha okuguquguqukayo okusemqoka okufana:

• Inhlama yokuxuba i-torque nokushisa

• Ukufakazelwa umswakama kanye nokujikeleza komoya

• Ukusatshalaliswa kokushisa kuhhavini kanye nesikhathi

• Ukuvumelanisa

• Ukupholisa nokubumbana nokukhanyisa

Lezi zilawuli zenzelwe ukusebenza ngokuqhubekayo emazingeni okushisa aphezulu, izimo eziphezulu zomswakama, ukuqinisekisa Ukuthembela okungu-24/7 na- Ukungenelela Kwabantu Abancane.

Kungani amasistimu we-PLC ebalulekile e-Bakery automation

Ngaphandle kwe-PLCS, izinqubo zokubhaka zincike esakhiweni se-opharetha - okuvame ukubangela ukuhlaselwa inhlama engahambisani noma ukubhaka okungalingani.
Lapho kwethulwa uhlelo lwe-PLC, ipharamitha ngalinye liyaqina futhi liyalawuleka, liqinisekisa imiphumela engaguquki.

Ngokusho kocwaningo lwezimboni, ama-Bakeries asebenzisa isipiliyoni se-PLC automation Kufika ku-30% ukusebenza okuphezulu na- kuncishiswe kakhulu imfucuza .

I-PLC ithuthukisa kanjani isigaba ngasinye sokukhiqizwa kwesinkwa

1. Isilawuli senhlama yokuxubana

Ama-PLC alinganisa ukumelana kwenhlama kanye nokushisa ukuze alungise isivinini sokuxuba ngokuzenzakalelayo.
Lokhu kuqinisekisa ukwakheka okuguquguqukayo kanye ne-hydration, kuqeda ukuhlukahluka kwe-batch-to-batch.

2. Ukufakazelwa kanye nokuvutshelwa

Izinzwa zomswakama kanye nezinga lokushisa zinikeza impendulo yangempela ku-PLC, zigcina ukuvutshelwa okungaguquki kuwo wonke ama-batch.
Ngisho nokuphambuka okuncane kubangela ukulungiswa okuzenzakalelayo, kuqinisekise ivolumu ephelele nokuthungwa.

3. Inqubo yokubhaka

Ama-Ovens Tunven aphethwe ama-PLC agcina izindawo zokushisa ezingaguquki futhi alungise ukusakazwa komoya ngokuzenzakalelayo.
Izinhlelo zokubuyiselwa kwamandla ezihlanganiswe kwi-PLC Logic zinganciphisa ukusetshenziswa kwamafutha ngo I-20% .

4. Ukupholisa kanye nokusika

Ijubane le-PLC livumelanisa isivinini sokwedlulisa, abalandeli abapholile, kanye nama-blicing blade ukuze alondoloze ubuqotho bomkhiqizo nokuhlanzeka.
Isikhathi esizenzakalelayo sivimbela ukuvuma, ngcono impilo yeshelufu.

I-5. Ukulungiswa kokubikezela

I-PLC Analytics ithola ukugqoka kwengxenye kanye nama-anomalies okushisa ngaphambi kwesikhathi.
Abasebenzisi bathola izexwayiso ngesibonisi se-HMI, benciphisa isikhathi sokuphumula futhi belula imishini yokuphila.

I-Expert Insights - Iqhaza le-PLC ekukhiqizeni i-Smart Bakery

Iphaneli Yesazi: U-Andrew Ma Fu R & D UMnyango

1. Q: Kungani ukuhlanganiswa kwe-PLC kubucayi kumabhaki wezimboni?
   A: Ama-PLCs Xhuma yonke inqubo - ukuxuba, ukubhekisisa, ukubhaka, nokupholisa - kunethiwekhi eyodwa ehlakaniphile.
   Lokhu kunika amandla ikhwalithi ezinzile, ama-evolur asheshayo, kanye nenqubo eqondile yokulawula ngisho nezindlela zokupheka ezihlukile.

2. Q: Ama-PLC anikela kanjani ekusimeni?
   A: Ngokusebenzisa ama-algorithms wokuphathwa kwamandla, ama-PLC anciphisa imijikelezo yokufudumeza okungadingekile futhi abuyise ukushisa kwemfucuza, ukonga womabili amandla nokuphuma.

3. Q: Yimiphi izinzuzo zedatha ezenza izinhlelo ze-PLC?
   A: Yonke i-batch parameter - izinga lokushisa, umswakama, isikhathi sokubhaka - ligcinwa futhi liyalandelwa.
   Le datha isekela I-HACCP na- ISO 22000 Ukuhambisana nokuqinisekisa ukukhiqizwa okugcwele kokukhiqiza.

4. Q: Ngabe izinhlelo ze-PLC zingathuthukisa ubuciko bomkhiqizo?
   A: Yebo. Abasebenzisi bangaguqula kalula izindlela zokupheka nge-TouchScreen HMIS. Imikhiqizo emisha ingenziwa ngaphandle kokuhlelela kabusha umugqa wonke.

5. Q: Yini ukuvela okulandelayo kwe-PLC eBakery automation?
   A: Ukuhlanganiswa ne I-AI ne-Machine Vision Sizonika amandla amasheke wekhwalithi yesikhathi sangempela - ukukhomba iziphambeko zesinkwa noma ukuphambuka kombala ngaso leso sikhathi.

Imibuzo ebuzwa njalo (i-FAQ)

1. Q: Yimiphi imikhiqizo ye-PLC ekhethwa emishini yokubhaka?
   A: Nokia S60, Nokia, Altn-Bradley, Mitsubishi, futhi omron ayona esetshenziselwa kakhulu ukuthembeka kwabo kanye nenkonzo yomhlaba.

2. Q: Ngabe umugqa we-beami-automatic ungathuthukiswa ukuze ulawule i-PLC?
   A: Yebo. Amamojula we-PLC angabuyisela kabusha amasistimu amadala, anikezela nge-automation ngaphandle kokwakhiwa kabusha okuphelele.

3. Q: Ngabe i-PLC ithuthukisa kanjani ukusebenza kahle kwamandla?
   A: Ngokuphatha ngokuguquguqukayo kwezindawo zokushisa, abalandeli, kanye nama-motors ngokususelwa kwimpendulo ye-sensor, ukunciphisa ukusetshenziswa kwamandla okungenamsebenzi.

4. Q: Ngabe izinhlelo ze-PLC zilungele ama-Bakeries amancane?
   A: Impela. Ama-PLCs ahlanganisiwe angaphatha imisebenzi emincane enezilinganiso ezinezindawo ezilula zokuhlela.

5. Q: Ngabe i-PLC iqinisekisa kanjani ukuhambisana nokuphepha kokudla?
   A: Ukugawulwa kwedatha kuhlinzeka ngokulandela okugcwele kwe-batch ngayinye yokukhiqiza, kubalulekile ukubhekana nemigomo yokuphepha kokudla komhlaba wonke.

6. Q: Ama-opharetha angabheka uhlelo ukude?
   A: Yebo. Ama-PLCs Xhuma kumadeshibhodi efu ngamaphrothokholi aphephile afana ne-Modbus-TCP noma i-Ethernet / IP.

7. Q: Yikuphi ukugcinwa okudingekayo kuma-PLC?
   A: I-Minimal - Kakhulu Ukuvuselelwa Kwesoftware kanye Nokuzwa Kwezinzwa Yonyaka Ukulinganisa Ukuthola Ukunemba.

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   Izinkomba Nemithombo (ngezixhumanisi)

   1. Ezenzakalelayo imigqa yokukhiqiza ebhikanini yezimboni - Naegele Inc. Iphephandaba elimhlophe

   2. Chowdhury j.i. et al., Izinketho zokuvuselela ukufukula ukushintshwa kokushisa kwama-oveni we-parcial bakerry, Elsevier (2023)

   3. I-Food grade yensimbi engenacala: 304 vs 316, I-Azom (2023)

   4. I-AI, ML & Idatha: I-automation ishintsha i-Bakery & Snacks, Bakeryandsnacks (2024)

   5. Isilawuli se-batch modular sezinhlelo ze-Bakery Bakery Plc, I-Nokia White Paper (2022)

   6. I-Automation eqhubekayo ekusebenzeni kokudla kwezimboni, I-Foodtech Insight (2024)