Why Choose ADM F- Croissant Production Line?

Croissant production line is highly automated, high capacity, modular and can produce various size specifications. Croissants are rolled and wrapped with high precision and adjustable tightness and looseness. Powerful function, compact design, simple operation, energy-saving drive, suitable for 24 hours continuous production.

Table of Contents

Product Parameters

ModelADMFLINE-001
Machine Size (LWH)L21m * W7m * H3.4m
Production Capacity4800-48000 pcs/hour
Power20kw

Working Principles

Working Principles

Croissant production line usually consists of a series of equipment such as dough mixer, forming machine, cutting machine, rolling machine, shaping machine and so on. These equipment work together to complete the whole process from raw material preparation to finished product coming out of the oven.

Process Steps

A. Dough Sheeter

1.Function: Rolls dough into uniform sheets for lamination. 2.Adjustable Thickness: 1–40 mm. 3.Speed: 10–30 meters per minute. 4.Material: Food-grade stainless steel with Teflon or nylon rollers.

C. Croissant Forming Machine

1.Cutting Mechanism: Laser-guided or rotary cutter for precise triangle shapes. 2.Rolling System: Automatically rolls dough triangles into croissant shapes. 3.Output: 1,000–15,000 croissants/hour. 4.Customization: Adjustable size (e.g., mini, standard, jumbo).

Process Steps

B. Laminator

1.Layers: Creates 27–81 layers (depending on folding steps). 2.Butter Ratio: Adjustable butter-to-dough ratio (typically 25–30% butter). 3.Speed: 5–20 meters per minute. 4.Cooling System: Maintains dough temperature (12–18°C) to prevent butter melting.

D. Customization Options

1.Filled Croissants: Integrated filling systems for chocolate, almond cream, jam, or savory fillings. 2.Shapes: Adjustable molds for pain au chocolat, Danish twists, or custom shapes (e.g., hearts, stars). 3.Frozen Production: Blast-freezing systems for unbaked croissants (-30°C to -40°C).

Features

  1. High Efficiency & Automation:Fully automated system, reducing manual labor.High-speed production to meet large-scale demands.Continuous processing for increased productivity.
  2. Precise Dough Handling:Gentle dough sheeting to maintain texture and structure.Adjustable thickness control for different croissant sizes.Consistent weight and shape for uniform products.
  3. Advanced Cutting & Folding Mechanism:Precision cutting system for perfect croissant triangles.Automated rolling and folding for consistent shaping. Customizable shaping options for straight or curved croissants.
  4. Multi-Functionality & Customization:Ability to produce different croissant sizes and shapes.Can be integrated with filling injectors for chocolate, cream, or jam-filled croissants.Adjustable settings for different dough types and recipes.
  5. Hygienic & Easy-to-Clean Design:Stainless steel construction for food safety.Quick disassembly parts for easy cleaning.Complies with hygiene and safety standards.
  6. Energy-Efficient & Cost-Effective:Optimized power consumption to reduce operational costs.Minimal dough wastage, ensuring cost savings.Reliable operation with minimal maintenance required.

Types of Bread Produced

A croissants production line can handle a variety of sandwiches, including:

puff-pastry
puff pastry
Danish-pastries
Danish pastries
Pain-au-chocolat.
Pain au chocolat
Butterfly Cake
palmiers

Applications

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Large-Scale Commercial Bakeries

Large bakeries use these lines to produce massive quantities of bread daily, ensuring efficiency and consistency in every batch.

Industrial-Bakeries
Industrial Bakeries

Industrial bread manufacturers, especially those that supply supermarkets and retailers, rely on automatic production lines for high-volume bread production.

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Frozen Bread Production

Some production lines are adapted to produce frozen bread, which can be stored and sold later.

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Artisan and Specialty Bread

Automatic lines can be customized for the production of artisan breads, baguettes, and other specialty products, ensuring high quality with precision.

Frequently asked Questions

How can I reduce dough wastage in croissant production?

By adjusting dough thickness, portion control, and optimizing the dough sheeting process, you can significantly reduce dough wastage.

What type of maintenance does a croissant production line need?

Routine maintenance, including cleaning, lubricating parts, and checking for wear and tear, is essential to keep the equipment running smoothly.

How does proofing affect croissant quality?

Proofing allows the dough to rise, creating air pockets that are crucial for the croissant’s flaky texture.  Proper proofing ensures the right consistency and volume.

What equipment is essential for a croissant production line?

Key equipment includes dough sheeters, laminators, proofing cabinets, and ovens, all of which are essential for producing high-quality croissants.

Can technology improve the consistency of croissants?

Yes, advanced technologies such as AI and real-time monitoring can help bakeries maintain consistent quality and optimize production parameters.

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