I-Case Study: Iphrojekthi Yefekthri Yezinsuku - Isixazululo Somugqa Wokukhiqiza Nge-othomathikhi

Ukubuka konke kwephrojekthi

Iklayenti: I-Malaysia Industrial Bakery Factory
Ilayini yokukhiqiza: Uhlelo Lokukhiqiza Lwesikhalo Lokwenza Ngokuzenzakalelayo
Amandla: Ama-PC / ihora / ihora
Kuthunyelwe ngu: UZhangzhou Andrew Ma fu muchchning co, Ltd.

Izinselelo eziphambili zeklayenti zazi:

• Ikhwalithi yomkhiqizo engahambelani ngenxa yezinqubo zezandla

• Ukuncika okuphezulu kwabasebenzi

• Umthamo wokukhiqiza olinganiselwe

• Ubunzima bokugcina amazinga okuhlanzeka

Iqembu lethu lobunjiniyela aklanyelwe a Qedela umugqa wokukhiqiza isinkwa ukufezekisa ukusebenza okuzenzakalelayo, okuhlanzekile, kanye nokusebenza kahle kwamandla.

Ukuqaliswa kwesisombululo

Kufakwe umugqa wokukhiqiza onikeziwe:

• I-high-speed evundlile yenhlama yokuxubana - Iqinisekisa ukuthungwa okuyunifomu

• I-othomathikhi yenhlama isihlukanisi ne-tounder - Ukulawulwa kwesisindo okunembile

• Isistimu ye-Fermentation & Proving - Ukushisa okuqondile nokulawulwa komswakama

• Ihemune oven - Ikhwalithi yokubhaka eqinile enokwakhiwa okusebenzayo kwamandla

• Ukudlulisa ukupholisa - Ukuze ibhalansi ephezulu yomswakama

• Isinkwa sokusika isinkwa kanye nohlelo lokupakisha - Yehlisa ukuphathwa ngesandla

Wonke amamojula axhunyiwe nge Uhlelo lwe-PLC oluphakathi ukuvumela ukuvumelanisa okuzenzakalelayo nokuqapha kwangempela kwesikhathi. Ukulawulwa okusekwe ese-PLC kanye nokulawulwa kwe-modular batch kufakazelwa ukuletha umphumela ongaguquki kanye nokuphathwa kwamandla okulula.

Imiphumela Yephrojekthi

Imiphumela ebalulekile:

• Kuncishiswe inani eliphelele lokusebenza 35%

• Ukwanda kokuvumelana komkhiqizo nokuhambisana nokuhlanzeka

• Ukulungiswa okwenziwe lula kanye nokuqeqeshwa kwe-opharetha

Izindlela zokonga amandla njengomklamo we-Oven Design olungiselelwe amandla okululama ukululama imfucumfucu kunganciphisa ukusetshenziswa kwamafutha kanye nokufundwa okuningana kwemisebenzi yokubhaka yezimboni - Izifundo eziningana zobunjiniyela zibika ukonga okulinganisekayo lapho kulungiswa ukushisa komzimba noma okwenziwe kahle komoya.

I-Expert Insights - Ukuhamba nge-automation kanye nokulawulwa kwekhwalithi

Iphaneli Yesazi: U-Andrew Ma Fu R & D UMnyango

1. Kungani ezenzakalelayo zibalulekile ekukhiqizeni isinkwa sanamuhla?
   Amakheli azenzakalelayo okushoda kwezisebenzi eziqhubekayo kanye nezindleko zokunyuka zabasebenzi ngenkathi ethuthukisa ukuvumelana komkhiqizo nokuphepha - Amathrendi abhalwe kahle ezimakethe zezindawo zokubhaka emhlabeni jikelele.

2. Ukuhlanganiswa kwe-PLC Kukuthuthukisa kanjani ukuthembeka kokusebenza?
   Ama-PLC avumela ukuqapha kabusha isikhathi sangempela nokulawulwa kokushisa okuvaliwe, isikhathi sokufakazelwa, isivinini sokuhambisa kanye nama-oveni - ukunciphisa ukweqisa / ukubekezelela kanye nokuvuselelwa ngokweqile kanye ne-undercoking kanye nokuvuselelwa okukhulayo. Izinhlelo zokulawula ze-modular plc / batch zinconyelwa kabanzi kubaqondisi bemboni.

3. Yiziphi izinto ezinconyelwe imigqa yokukhiqiza ibanga lokudla?
   Okwezindawo zokuxhumana zokudla esikuncomayo 304 noma 316 insimbi engagqwali Kuya ngemvelo (316 uma kulindeleke ukuthi kulindelwe usawoti / acidic media). Zombili zibhekwa njengebanga lokudla futhi zivame ukusetshenziswa ekwakhekeni kwemishini yokuhlanzeka.

4. Ngabe imigqa yesinkwa esizenzakalelayo isiza kanjani ukusimama?
   Ukuhlanganisa oveny ophumelele amandla ngezinhlelo zokubuyiselwa kokushisa kanye nokulawulwa kwenqubo okwenziwe kahle kunciphisa ukusetshenziswa kwamandla; Ucwaningo lukhombisa amasu okubuyisela amanzi okushisa okushisa ama-oven we-bakery kanye nokonga uphethiloli.

5. Yibuphi ubuchwepheshe obuzobumba i-bakery automation esikhathini esizayo esiseduze?
   Ukulawulwa kwekhwalithi ye-AI kuqhutshwa, nokulungiswa komshini okusekelwe ekufundeni, kanye nokulondolozwa okukude / kokubikezela kusheshisa ukwamukelwa - Ukuhlolwa kwezimboni namaphrojekthi wakamuva akhombisa ukuthunyelwa okukhulayo kwe-AI Factories.

Ubufakazi Bekhasimende

"Ngomugqa wokukhiqizwa kwesithelo se-automatic, ifektri yethu izuze umphumela kathathu abasebenzi abambalwa. Uhlelo lusebenza kahle futhi ukulungiswa kulula. Manje sesanda kulayini wesibili ngonyaka olandelayo."
- Umqondisi Wokukhiqiza, ifektri yesinkwa saseMalawi

Imibuzo ebuzwa njalo (i-FAQ)

1. Q: Yisiphi isikhathi sokuhola somugqa ophelele wokukhiqiza isinkwa?
   A: Isikhathi esijwayelekile sokulethwa Amaviki ayi-12-18 Ngemuva kokuvunyelwa kokugcina kwemvume yokucushwa okujwayelekile; Izitshalo ezenziwe ngokwezifiso ezigcwele zingadinga amasonto angu-18- 26.

2. Q: Ngabe umugqa ungahle ubekwe ngokwezifiso ngosayizi ohlukile we-loaf kanye nezindlela zokupheka?
   A: Yebo. I-divider / i-Counger, amakhanda akwa-Depositor kanye nejubane lokuhambisa akwazi ukuguqulwa. Sinikeza ngamathuluzi wangokwezifiso nezindlela zokupheka ze-PLC zokuphatha izinsimbi ezihlukile zesinkwa namazinga wenhlama ye-hydration.

3. Q: Hlobo luni lwamawaranti kanye nesevisi yokuthengisa onikeza khona?
   A: Iwaranti ejwayelekile Izinyanga eziyi-12 kusuka ekukhokhweni. Ukuxhaswa ngemuva kokuthengisa kufaka ukuxilongwa okukude, izingxenye ezisele, kanye nezivumelwano zokulungisa esizeni.

4. Q: Usingatha kanjani ukufakwa nokukhokhisa phesheya?
   A: Sinikeza ukwesekwa okugcwele kokufaka - Ukuqondiswa okukude kanye nokuqondiswa okuhlosiwe kunjiniyela esizeni njengoba kudingeka. Singakwazi ukuphatha izinto, amasheke okuhambisana nendawo, kanye nokuqeqeshwa kwe-opharetha.

5. Q: Yiziphi izici ezisindisa amandla ze-Ovens yakho Yeminyushwa?
   A: Izinketho zifaka phakathi ukulawulwa kokufudumeza okunezinhlaka ezifakiwe, i-Kiln Design ye-KILN, ukuhlanganiswa okwenziwe kahle noma izinto zikagesi, kanye nokuhlanganiswa kokuvuselelwa kokushisa kokushisa kokufakazela umoya noma inqubo yokukhiqiza i-Steam.

6. Q: Ngabe imishini yakho CE / Ukuphepha kokudla kuyahambisana?
   A: Yebo - imishini ingahlinzekwa ngamadokhumenti okuhambisana no-C C futhi yakha kusetshenziswa izinto zokwakha ibanga nokuhlanzeka.

7. Q: Uqinisekisa kanjani ikhwalithi yomkhiqizo futhi unciphise ukwenqaba?
   A: Ngokulawula okuvaliwe kwe-PLC, ukucacisa okunesisindo / ukwahlukanisa, indawo yokuhlola ekwenzelweni engaguquki, nokuhlolwa kwekhwalithi okusekwe obonakalayo (amamojula we-AI) ukuthola imikhiqizo engajwayelekile ngaphambi kokupakisha.

Kungani u-Andrew Ma Fu?

• Isipiliyoni seminyaka engu-15 + E-Bakery automation kanye nezobunjiniyela bomugqa

• Idizayini yangokwezifiso Izisombululo zezinhlobo ezahlukahlukene zesibi kanye nezakhiwo zefekthri

• Inethiwekhi Yesevisi Yomhlabanke ngokufakwa nokusekelwa kokuthengisa ngemuva

• CE nokuphepha kokudla okuhambisana Imishini eyakhiwe ngensimbi engagqwali ezindaweni ezingenacala

• Kufakazelwe irekhodi lamakhasimende ku Amazwe ayi-120 +

Izinkomba Nemithombo

1. Amarobhothi e-Bakery: I-automation ixazulula izinselelo zokukhiqiza iziphuzo, Howtorobot.

2. Chowdhury ji et al., Izinketho zokuvuselela ukufukula ukushintshwa kokushisa kwama-oveni we-parcial bakerry (Scienirect).

3. Ezenzakalelayo imigqa yokukhiqiza ebhikanini yezimboni, Umhlahlandlela wezobuchwepheshe we-Naegele Inc. (PDF).

4. I-Food grade yensimbi engenacala: 304 vs 316, Azom.

5. I-AI, ML & Idatha: I-automation ishintsha i-Bakery & Snacks, Bakeryandsnacks.